EXPERIMENTAL integrated BABYSTEPPING (#16829)

Marlin/Configuration_adv.h

@@ -1447,6 +1447,7 @@
  */
 //#define BABYSTEPPING
 #if ENABLED(BABYSTEPPING)
+  //#define INTEGRATED_BABYSTEPPING         // EXPERIMENTAL integration of babystepping into the Stepper ISR
   //#define BABYSTEP_WITHOUT_HOMING
   //#define BABYSTEP_XY                     // Also enable X/Y Babystepping. Not supported on DELTA!
   #define BABYSTEP_INVERT_Z false           // Change if Z babysteps should go the other way

Marlin/src/feature/babystep.cpp

@@ -117,6 +117,10 @@ void Babystep::add_steps(const AxisEnum axis, const int16_t distance) {
   #if ENABLED(BABYSTEP_ALWAYS_AVAILABLE)
     gcode.reset_stepper_timeout();
   #endif
+
+  #if ENABLED(INTEGRATED_BABYSTEPPING)
+    if (has_steps()) stepper.initiateBabystepping();
+  #endif
 }
 
 #endif // BABYSTEPPING

Marlin/src/feature/babystep.h

@@ -23,6 +23,14 @@
 
 #include "../inc/MarlinConfigPre.h"
 
+#if ENABLED(INTEGRATED_BABYSTEPPING)
+  #define BABYSTEPS_PER_SEC 1000UL
+  #define BABYSTEP_TICKS ((STEPPER_TIMER_RATE) / (BABYSTEPS_PER_SEC))
+#else
+  #define BABYSTEPS_PER_SEC 976UL
+  #define BABYSTEP_TICKS ((TEMP_TIMER_RATE) / (BABYSTEPS_PER_SEC))
+#endif
+
 #if IS_CORE || EITHER(BABYSTEP_XY, I2C_POSITION_ENCODERS)
   #define BS_TODO_AXIS(A) A
 #else
@@ -56,8 +64,12 @@ public:
   static void add_steps(const AxisEnum axis, const int16_t distance);
   static void add_mm(const AxisEnum axis, const float &mm);
 
+  static inline bool has_steps() {
+    return steps[BS_TODO_AXIS(X_AXIS)] || steps[BS_TODO_AXIS(Y_AXIS)] || steps[BS_TODO_AXIS(Z_AXIS)];
+  }
+
   //
-  // Called by the Temperature ISR to
+  // Called by the Temperature or Stepper ISR to
   // apply accumulated babysteps to the axes.
   //
   static inline void task() {

Marlin/src/module/stepper.cpp

@@ -217,6 +217,10 @@ uint32_t Stepper::advance_divisor = 0,
 
 #endif // LIN_ADVANCE
 
+#if ENABLED(INTEGRATED_BABYSTEPPING)
+  uint32_t Stepper::nextBabystepISR = BABYSTEP_NEVER;
+#endif
+
 int32_t Stepper::ticks_nominal = -1;
 #if DISABLED(S_CURVE_ACCELERATION)
   uint32_t Stepper::acc_step_rate; // needed for deceleration start point
@@ -1358,16 +1362,32 @@ void Stepper::isr() {
       if (!nextAdvanceISR) nextAdvanceISR = advance_isr();          // 0 = Do Linear Advance E Stepper pulses
     #endif
 
+    #if ENABLED(INTEGRATED_BABYSTEPPING)
+      const bool do_babystep = (nextBabystepISR == 0);              // 0 = Do Babystepping (XY)Z pulses
+      if (do_babystep) nextBabystepISR = babystepping_isr();
+    #endif
+
     // ^== Time critical. NOTHING besides pulse generation should be above here!!!
 
     if (!nextMainISR) nextMainISR = block_phase_isr();  // Manage acc/deceleration, get next block
 
+    #if ENABLED(INTEGRATED_BABYSTEPPING)
+      if (do_babystep)                                  // Avoid ANY stepping too soon after baby-stepping
+        NOLESS(nextMainISR, (BABYSTEP_TICKS) / 8)       // FULL STOP for 125µs after a baby-step
+
+      if (nextBabystepISR != BABYSTEP_NEVER)            // Avoid baby-stepping too close to axis Stepping
+        NOLESS(nextBabystepISR, nextMainISR / 2)        // TODO: Only look at axes enabled for baby-stepping
+    #endif
+
     // Get the interval to the next ISR call
     const uint32_t interval = _MIN(
-      nextMainISR                                       // Time until the next Stepper ISR
+      nextMainISR                                       // Time until the next Pulse / Block phase
       #if ENABLED(LIN_ADVANCE)
         , nextAdvanceISR                                // Come back early for Linear Advance?
       #endif
+      #if ENABLED(INTEGRATED_BABYSTEPPING)
+        , nextBabystepISR                               // Come back early for Babystepping?
+      #endif
       , uint32_t(HAL_TIMER_TYPE_MAX)                    // Come back in a very long time
     );
 
@@ -1384,6 +1404,10 @@ void Stepper::isr() {
       if (nextAdvanceISR != LA_ADV_NEVER) nextAdvanceISR -= interval;
     #endif
 
+    #if ENABLED(INTEGRATED_BABYSTEPPING)
+      if (nextBabystepISR != BABYSTEP_NEVER) nextBabystepISR -= interval;
+    #endif
+
     /**
      * This needs to avoid a race-condition caused by interleaving
      * of interrupts required by both the LA and Stepper algorithms.
@@ -2043,6 +2067,16 @@ uint32_t Stepper::block_phase_isr() {
 
 #endif // LIN_ADVANCE
 
+#if ENABLED(INTEGRATED_BABYSTEPPING)
+
+  // Timer interrupt for baby-stepping
+  uint32_t Stepper::babystepping_isr() {
+    babystep.task();
+    return babystep.has_steps() ? BABYSTEP_TICKS : BABYSTEP_NEVER;
+  }
+
+#endif
+
 // Check if the given block is busy or not - Must not be called from ISR contexts
 // The current_block could change in the middle of the read by an Stepper ISR, so
 // we must explicitly prevent that!
@@ -2511,7 +2545,10 @@ void Stepper::report_positions() {
   // MUST ONLY BE CALLED BY AN ISR,
   // No other ISR should ever interrupt this!
   void Stepper::babystep(const AxisEnum axis, const bool direction) {
-    cli();
+
+    #if DISABLED(INTEGRATED_BABYSTEPPING)
+      cli();
+    #endif
 
     switch (axis) {
 
@@ -2594,7 +2631,9 @@ void Stepper::report_positions() {
       default: break;
     }
 
-    sei();
+    #if DISABLED(INTEGRATED_BABYSTEPPING)
+      sei();
+    #endif
   }
 
 #endif // BABYSTEPPING

Marlin/src/module/stepper.h

@@ -329,6 +329,11 @@ class Stepper {
       static bool LA_use_advance_lead;
     #endif
 
+    #if ENABLED(INTEGRATED_BABYSTEPPING)
+      static constexpr uint32_t BABYSTEP_NEVER = 0xFFFFFFFF;
+      static uint32_t nextBabystepISR;
+    #endif
+
     static int32_t ticks_nominal;
     #if DISABLED(S_CURVE_ACCELERATION)
       static uint32_t acc_step_rate; // needed for deceleration start point
@@ -383,6 +388,17 @@ class Stepper {
       FORCE_INLINE static void initiateLA() { nextAdvanceISR = 0; }
     #endif
 
+    #if ENABLED(INTEGRATED_BABYSTEPPING)
+      // The Babystepping ISR phase
+      static uint32_t babystepping_isr();
+      FORCE_INLINE static void initiateBabystepping() {
+        if (nextBabystepISR == BABYSTEP_NEVER) {
+          nextBabystepISR = 0;
+          wake_up();
+        }
+      }
+    #endif
+
     // Check if the given block is busy or not - Must not be called from ISR contexts
     static bool is_block_busy(const block_t* const block);
 

Marlin/src/module/temperature.cpp

@@ -69,7 +69,7 @@
   #include "stepper.h"
 #endif
 
-#if ENABLED(BABYSTEPPING)
+#if ENABLED(BABYSTEPPING) && DISABLED(INTEGRATED_BABYSTEPPING)
   #include "../feature/babystep.h"
 #endif
 
@@ -3010,7 +3010,7 @@ void Temperature::tick() {
   // Additional ~1KHz Tasks
   //
 
-  #if ENABLED(BABYSTEPPING)
+  #if ENABLED(BABYSTEPPING) && DISABLED(INTEGRATED_BABYSTEPPING)
     babystep.task();
   #endif