Spindle/Laser power in planner blocks (#14437)
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53abfdc2c3
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9 changed files with 106 additions and 38 deletions
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@ -23,7 +23,7 @@
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#include "../../inc/MarlinConfigPre.h"
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#if ENABLED(FAST_PWM_FAN)
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#if ENABLED(FAST_PWM_FAN) || SPINDLE_LASER_PWM
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#include "HAL.h"
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@ -278,5 +278,5 @@ void set_pwm_duty(const pin_t pin, const uint16_t v, const uint16_t v_size/*=255
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}
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}
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#endif // FAST_PWM_FAN
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#endif // FAST_PWM_FAN || SPINDLE_LASER_PWM
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#endif // __AVR__
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@ -24,7 +24,7 @@
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#include "../../inc/MarlinConfigPre.h"
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#if ENABLED(FAST_PWM_FAN)
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#if ENABLED(FAST_PWM_FAN) || SPINDLE_LASER_PWM
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#include <pwm.h>
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@ -36,5 +36,5 @@ void set_pwm_duty(const pin_t pin, const uint16_t v, const uint16_t v_size/*=255
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pwm_write_ratio(pin, invert ? 1.0f - (float)v / v_size : (float)v / v_size);
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}
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#endif // FAST_PWM_FAN
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#endif // FAST_PWM_FAN || SPINDLE_LASER_PWM
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#endif // TARGET_LPC1768
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@ -34,14 +34,16 @@ SpindleLaser cutter;
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cutter_power_t SpindleLaser::power; // = 0
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#define SPINDLE_LASER_PWM_OFF ((SPINDLE_LASER_PWM_INVERT) ? 255 : 0)
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void SpindleLaser::init() {
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OUT_WRITE(SPINDLE_LASER_ENA_PIN, !SPINDLE_LASER_ACTIVE_HIGH); // Init spindle to off
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#if ENABLED(SPINDLE_CHANGE_DIR)
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OUT_WRITE(SPINDLE_DIR_PIN, SPINDLE_INVERT_DIR ? 255 : 0); // Init rotation to clockwise (M3)
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#endif
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#if ENABLED(SPINDLE_LASER_PWM) && PIN_EXISTS(SPINDLE_LASER_PWM)
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#if ENABLED(SPINDLE_LASER_PWM)
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SET_PWM(SPINDLE_LASER_PWM_PIN);
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analogWrite(pin_t(SPINDLE_LASER_PWM_PIN), SPINDLE_LASER_PWM_INVERT ? 255 : 0); // set to lowest speed
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analogWrite(pin_t(SPINDLE_LASER_PWM_PIN), SPINDLE_LASER_PWM_OFF); // set to lowest speed
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#endif
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}
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@ -54,34 +56,34 @@ void SpindleLaser::init() {
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*/
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void SpindleLaser::set_ocr(const uint8_t ocr) {
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WRITE(SPINDLE_LASER_ENA_PIN, SPINDLE_LASER_ACTIVE_HIGH); // turn spindle on (active low)
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#if ENABLED(SPINDLE_LASER_PWM)
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analogWrite(pin_t(SPINDLE_LASER_PWM_PIN), (SPINDLE_LASER_PWM_INVERT) ? 255 - ocr : ocr);
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#endif
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analogWrite(pin_t(SPINDLE_LASER_PWM_PIN), ocr ^ SPINDLE_LASER_PWM_OFF);
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}
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#endif
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void SpindleLaser::update_output() {
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const bool ena = enabled();
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void SpindleLaser::apply_power(const cutter_power_t inpow) {
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static cutter_power_t last_power_applied = 0;
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if (inpow == last_power_applied) return;
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last_power_applied = inpow;
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#if ENABLED(SPINDLE_LASER_PWM)
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if (ena) {
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if (enabled()) {
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#define _scaled(F) ((F - (SPEED_POWER_INTERCEPT)) * inv_slope)
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constexpr float inv_slope = RECIPROCAL(SPEED_POWER_SLOPE),
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min_ocr = (SPEED_POWER_MIN - (SPEED_POWER_INTERCEPT)) * inv_slope, // Minimum allowed
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max_ocr = (SPEED_POWER_MAX - (SPEED_POWER_INTERCEPT)) * inv_slope; // Maximum allowed
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min_ocr = _scaled(SPEED_POWER_MIN),
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max_ocr = _scaled(SPEED_POWER_MAX);
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int16_t ocr_val;
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if (power <= SPEED_POWER_MIN) ocr_val = min_ocr; // Use minimum if set below
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else if (power >= SPEED_POWER_MAX) ocr_val = max_ocr; // Use maximum if set above
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else ocr_val = (power - (SPEED_POWER_INTERCEPT)) * inv_slope; // Use calculated OCR value
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set_ocr(ocr_val & 0xFF); // ...limited to Atmel PWM max
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if (inpow <= SPEED_POWER_MIN) ocr_val = min_ocr; // Use minimum if set below
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else if (inpow >= SPEED_POWER_MAX) ocr_val = max_ocr; // Use maximum if set above
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else ocr_val = _scaled(inpow); // Use calculated OCR value
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set_ocr(ocr_val & 0xFF); // ...limited to Atmel PWM max
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}
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else { // Convert RPM to PWM duty cycle
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WRITE(SPINDLE_LASER_ENA_PIN, !SPINDLE_LASER_ACTIVE_HIGH); // Turn spindle off (active low)
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analogWrite(pin_t(SPINDLE_LASER_PWM_PIN), SPINDLE_LASER_PWM_INVERT ? 255 : 0); // Only write low byte
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else {
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WRITE(SPINDLE_LASER_ENA_PIN, !SPINDLE_LASER_ACTIVE_HIGH); // Turn spindle off (active low)
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analogWrite(pin_t(SPINDLE_LASER_PWM_PIN), SPINDLE_LASER_PWM_OFF); // Only write low byte
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}
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#else
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WRITE(SPINDLE_LASER_ENA_PIN, ena ? SPINDLE_LASER_ACTIVE_HIGH : !SPINDLE_LASER_ACTIVE_HIGH);
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WRITE(SPINDLE_LASER_ENA_PIN, (SPINDLE_LASER_ACTIVE_HIGH) ? enabled() : !enabled());
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#endif
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power_delay(ena);
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}
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#if ENABLED(SPINDLE_CHANGE_DIR)
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@ -36,10 +36,10 @@
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#define MSG_CUTTER(M) _MSG_CUTTER(M)
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#if SPEED_POWER_MAX > 255
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#define cutter_power_t uint16_t
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typedef uint16_t cutter_power_t;
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#define CUTTER_MENU_TYPE uint16_5
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#else
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#define cutter_power_t uint8_t
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typedef uint8_t cutter_power_t;
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#define CUTTER_MENU_TYPE uint8
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#endif
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@ -51,9 +51,17 @@ public:
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static inline bool enabled() { return !!power; }
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static inline void set_power(const uint8_t pwr) { power = pwr; update_output(); }
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static inline void set_power(const cutter_power_t pwr) { power = pwr; }
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static inline void set_enabled(const bool enable) { set_power(enable ? 255 : 0); }
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static inline void refresh() { apply_power(power); }
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static inline void set_enabled(const bool enable) {
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const bool was = enabled();
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set_power(enable ? 255 : 0);
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if (was != enable) power_delay();
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}
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static void apply_power(const cutter_power_t inpow);
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//static bool active() { return READ(SPINDLE_LASER_ENA_PIN) == SPINDLE_LASER_ACTIVE_HIGH; }
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@ -61,11 +69,15 @@ public:
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#if ENABLED(SPINDLE_LASER_PWM)
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static void set_ocr(const uint8_t ocr);
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static inline void set_ocr_power(const uint8_t pwr) { power = pwr; set_ocr(pwr); }
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static inline void set_ocr_power(const cutter_power_t pwr) { power = pwr; set_ocr(pwr); }
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#endif
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// Wait for spindle to spin up or spin down
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static inline void power_delay(const bool on) { safe_delay(on ? SPINDLE_LASER_POWERUP_DELAY : SPINDLE_LASER_POWERDOWN_DELAY); }
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static inline void power_delay() {
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#if SPINDLE_LASER_POWERUP_DELAY || SPINDLE_LASER_POWERDOWN_DELAY
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safe_delay(enabled() ? SPINDLE_LASER_POWERUP_DELAY : SPINDLE_LASER_POWERDOWN_DELAY);
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#endif
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}
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#if ENABLED(SPINDLE_CHANGE_DIR)
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static void set_direction(const bool reverse);
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@ -29,10 +29,20 @@
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#include "../../module/stepper.h"
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/**
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* M3 - Cutter ON (Clockwise)
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* M4 - Cutter ON (Counter-clockwise)
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* Laser:
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*
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* S<power> - Set power. S0 turns it off.
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* M3 - Laser ON/Power (Ramped power)
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* M4 - Laser ON/Power (Continuous power)
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*
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* S<power> - Set power. S0 will turn the laser off.
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* O<ocr> - Set power and OCR
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*
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* Spindle:
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*
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* M3 - Spindle ON (Clockwise)
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* M4 - Spindle ON (Counter-clockwise)
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*
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* S<power> - Set power. S0 will turn the spindle off.
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* O<ocr> - Set power and OCR
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*
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* If no PWM pin is defined then M3/M4 just turns it on.
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@ -61,12 +71,14 @@
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*/
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void GcodeSuite::M3_M4(const bool is_M4) {
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planner.synchronize(); // Wait for previous movement commands (G0/G0/G2/G3) to complete before changing power
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#if ENABLED(SPINDLE_FEATURE)
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planner.synchronize(); // Wait for movement to complete before changing power
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#endif
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cutter.set_direction(is_M4);
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#if ENABLED(SPINDLE_LASER_PWM)
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if (parser.seen('O'))
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if (parser.seenval('O'))
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cutter.set_ocr_power(parser.value_byte()); // The OCR is a value from 0 to 255 (uint8_t)
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else
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cutter.set_power(parser.intval('S', 255));
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@ -79,7 +91,9 @@ void GcodeSuite::M3_M4(const bool is_M4) {
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* M5 - Cutter OFF
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*/
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void GcodeSuite::M5() {
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planner.synchronize();
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#if ENABLED(SPINDLE_FEATURE)
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planner.synchronize();
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#endif
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cutter.set_enabled(false);
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}
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@ -38,7 +38,7 @@
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BACK_ITEM(MSG_MAIN);
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if (cutter.enabled()) {
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#if ENABLED(SPINDLE_LASER_PWM)
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EDIT_ITEM(CUTTER_MENU_TYPE, MSG_CUTTER(POWER), &cutter.power, SPEED_POWER_MIN, SPEED_POWER_MAX, cutter.update_output);
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EDIT_ITEM(CUTTER_MENU_TYPE, MSG_CUTTER(POWER), &cutter.power, SPEED_POWER_MIN, SPEED_POWER_MAX);
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#endif
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ACTION_ITEM(MSG_CUTTER(OFF), cutter.disable);
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}
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@ -100,6 +100,10 @@
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#include "../feature/power_loss_recovery.h"
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#endif
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#if HAS_CUTTER
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#include "../feature/spindle_laser.h"
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#endif
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// Delay for delivery of first block to the stepper ISR, if the queue contains 2 or
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// fewer movements. The delay is measured in milliseconds, and must be less than 250ms
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#define BLOCK_DELAY_FOR_1ST_MOVE 100
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@ -1220,6 +1224,11 @@ void Planner::check_axes_activity() {
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#endif
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}
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else {
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#if HAS_CUTTER
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cutter.refresh();
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#endif
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#if FAN_COUNT > 0
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FANS_LOOP(i)
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tail_fan_speed[i] = thermalManager.scaledFanSpeed(i);
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@ -1235,6 +1244,9 @@ void Planner::check_axes_activity() {
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#endif
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}
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//
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// Disable inactive axes
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//
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#if ENABLED(DISABLE_X)
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if (!axis_active.x) disable_X();
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#endif
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@ -1248,6 +1260,9 @@ void Planner::check_axes_activity() {
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if (!axis_active.e) disable_e_steppers();
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#endif
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//
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// Update Fan speeds
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//
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#if FAN_COUNT > 0
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#if FAN_KICKSTART_TIME > 0
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@ -1841,6 +1856,10 @@ bool Planner::_populate_block(block_t * const block, bool split_move,
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MIXER_POPULATE_BLOCK();
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#endif
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#if HAS_CUTTER
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block->cutter_power = cutter.power;
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#endif
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#if FAN_COUNT > 0
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FANS_LOOP(i) block->fan_speed[i] = thermalManager.fan_speed[i];
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#endif
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@ -2354,13 +2373,21 @@ bool Planner::_populate_block(block_t * const block, bool split_move,
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#endif
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#ifdef USE_CACHED_SQRT
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#define CACHED_SQRT(N, V) \
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static float saved_V, N; \
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if (V != saved_V) { N = SQRT(V); saved_V = V; }
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#else
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#define CACHED_SQRT(N, V) const float N = SQRT(V)
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#endif
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#if HAS_CLASSIC_JERK
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/**
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* Adapted from Průša MKS firmware
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* https://github.com/prusa3d/Prusa-Firmware
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*/
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const float nominal_speed = SQRT(block->nominal_speed_sqr);
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CACHED_SQRT(nominal_speed, block->nominal_speed_sqr);
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// Exit speed limited by a jerk to full halt of a previous last segment
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static float previous_safe_speed;
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@ -2401,7 +2428,8 @@ bool Planner::_populate_block(block_t * const block, bool split_move,
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// The junction velocity will be shared between successive segments. Limit the junction velocity to their minimum.
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// Pick the smaller of the nominal speeds. Higher speed shall not be achieved at the junction during coasting.
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const float previous_nominal_speed = SQRT(previous_nominal_speed_sqr);
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CACHED_SQRT(previous_nominal_speed, previous_nominal_speed_sqr);
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vmax_junction = _MIN(nominal_speed, previous_nominal_speed);
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// Now limit the jerk in all axes.
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@ -51,6 +51,10 @@
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#include "../feature/mixing.h"
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#endif
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#if HAS_CUTTER
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#include "../feature/spindle_laser.h"
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#endif
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// Feedrate for manual moves
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#ifdef MANUAL_FEEDRATE
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constexpr xyze_feedrate_t manual_feedrate_mm_m = MANUAL_FEEDRATE;
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@ -145,6 +149,10 @@ typedef struct block_t {
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final_rate, // The minimal rate at exit
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acceleration_steps_per_s2; // acceleration steps/sec^2
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#if HAS_CUTTER
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cutter_power_t cutter_power; // Power level for Spindle, Laser, etc.
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#endif
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#if FAN_COUNT > 0
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uint8_t fan_speed[FAN_COUNT];
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#endif
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@ -1667,6 +1667,10 @@ uint32_t Stepper::stepper_block_phase_isr() {
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return interval; // No more queued movements!
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}
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#if HAS_CUTTER
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cutter.apply_power(current_block->cutter_power);
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#endif
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#if ENABLED(POWER_LOSS_RECOVERY)
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recovery.info.sdpos = current_block->sdpos;
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#endif
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