Fix some Power Loss Recovery behaviors (#18558)
This commit is contained in:
Jason Smith
parent
55e519a06f
commit
76b67d55e2
GPG key ID:
4AEE18F83AFDEB23
8 changed files with 168 additions and 110 deletions
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@ -394,6 +394,13 @@ void disable_all_steppers() {
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constexpr bool did_pause_print = false;
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#endif
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/**
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* A Print Job exists when the timer is running or SD printing
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*/
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bool printJobOngoing() {
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return print_job_timer.isRunning() || IS_SD_PRINTING();
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}
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/**
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* Printing is active when the print job timer is running
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*/
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@ -690,7 +697,7 @@ void idle(TERN_(ADVANCED_PAUSE_FEATURE, bool no_stepper_sleep/*=false*/)) {
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// Handle Power-Loss Recovery
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#if ENABLED(POWER_LOSS_RECOVERY) && PIN_EXISTS(POWER_LOSS)
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recovery.outage();
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if (printJobOngoing()) recovery.outage();
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#endif
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// Run StallGuard endstop checks
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@ -66,12 +66,16 @@ PrintJobRecovery recovery;
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#ifndef POWER_LOSS_PURGE_LEN
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#define POWER_LOSS_PURGE_LEN 0
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#endif
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#ifndef POWER_LOSS_ZRAISE
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#define POWER_LOSS_ZRAISE 2 // Move on loss with backup power, or on resume without it
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#endif
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#if DISABLED(BACKUP_POWER_SUPPLY)
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#undef POWER_LOSS_RETRACT_LEN // No retract at outage without backup power
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#endif
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#ifndef POWER_LOSS_RETRACT_LEN
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#define POWER_LOSS_RETRACT_LEN 0
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#endif
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#ifndef POWER_LOSS_ZRAISE
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#define POWER_LOSS_ZRAISE 2
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#endif
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/**
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* Clear the recovery info
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@ -144,7 +148,7 @@ void PrintJobRecovery::prepare() {
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/**
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* Save the current machine state to the power-loss recovery file
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*/
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void PrintJobRecovery::save(const bool force/*=false*/) {
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void PrintJobRecovery::save(const bool force/*=false*/, const float zraise/*=0*/) {
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#if SAVE_INFO_INTERVAL_MS > 0
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static millis_t next_save_ms; // = 0
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@ -177,6 +181,7 @@ void PrintJobRecovery::save(const bool force/*=false*/) {
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// Machine state
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info.current_position = current_position;
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info.zraise = zraise;
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TERN_(HAS_HOME_OFFSET, info.home_offset = home_offset);
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TERN_(HAS_POSITION_SHIFT, info.position_shift = position_shift);
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info.feedrate = uint16_t(feedrate_mm_s * 60.0f);
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@ -228,31 +233,74 @@ void PrintJobRecovery::save(const bool force/*=false*/) {
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#if PIN_EXISTS(POWER_LOSS)
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void PrintJobRecovery::_outage() {
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#if ENABLED(BACKUP_POWER_SUPPLY)
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static bool lock = false;
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if (lock) return; // No re-entrance from idle() during raise_z()
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lock = true;
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#endif
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if (IS_SD_PRINTING()) save(true);
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TERN_(BACKUP_POWER_SUPPLY, raise_z());
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kill(GET_TEXT(MSG_OUTAGE_RECOVERY));
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}
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#if ENABLED(BACKUP_POWER_SUPPLY)
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void PrintJobRecovery::raise_z() {
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// Disable all heaters to reduce power loss
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thermalManager.disable_all_heaters();
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quickstop_stepper();
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// Raise Z axis
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gcode.process_subcommands_now_P(PSTR("G91\nG0 Z" STRINGIFY(POWER_LOSS_ZRAISE)));
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planner.synchronize();
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void PrintJobRecovery::retract_and_lift(const float &zraise) {
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#if POWER_LOSS_RETRACT_LEN || POWER_LOSS_ZRAISE
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gcode.set_relative_mode(true); // Use relative coordinates
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#if POWER_LOSS_RETRACT_LEN
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// Retract filament now
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gcode.process_subcommands_now_P(PSTR("G1 F3000 E-" STRINGIFY(POWER_LOSS_RETRACT_LEN)));
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#endif
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#if POWER_LOSS_ZRAISE
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// Raise the Z axis now
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if (zraise) {
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char cmd[20], str_1[16];
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sprintf_P(cmd, PSTR("G0 Z%s"), dtostrf(zraise, 1, 3, str_1));
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gcode.process_subcommands_now(cmd);
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}
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#else
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UNUSED(zraise);
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#endif
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//gcode.axis_relative = info.axis_relative;
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planner.synchronize();
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#endif
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}
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#endif
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/**
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* An outage was detected by a sensor pin.
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* - If not SD printing, let the machine turn off on its own with no "KILL" screen
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* - Disable all heaters first to save energy
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* - Save the recovery data for the current instant
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* - If backup power is available Retract E and Raise Z
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* - Go to the KILL screen
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*/
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void PrintJobRecovery::_outage() {
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#if ENABLED(BACKUP_POWER_SUPPLY)
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static bool lock = false;
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if (lock) return; // No re-entrance from idle() during retract_and_lift()
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lock = true;
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#endif
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#if POWER_LOSS_ZRAISE
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// Get the limited Z-raise to do now or on resume
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const float zraise = _MAX(0, _MIN(current_position.z + POWER_LOSS_ZRAISE, Z_MAX_POS - 1) - current_position.z);
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#else
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constexpr float zraise = 0;
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#endif
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// Save, including the limited Z raise
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if (IS_SD_PRINTING()) save(true, zraise);
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// Disable all heaters to reduce power loss
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thermalManager.disable_all_heaters();
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#if ENABLED(BACKUP_POWER_SUPPLY)
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// Do a hard-stop of the steppers (with possibly a loud thud)
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quickstop_stepper();
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// With backup power a retract and raise can be done now
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retract_and_lift(zraise);
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#endif
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kill(GET_TEXT(MSG_OUTAGE_RECOVERY));
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}
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#endif
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/**
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@ -274,6 +322,8 @@ void PrintJobRecovery::write() {
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*/
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void PrintJobRecovery::resume() {
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char cmd[MAX_CMD_SIZE+16], str_1[16], str_2[16];
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const uint32_t resume_sdpos = info.sdpos; // Get here before the stepper ISR overwrites it
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#if HAS_LEVELING
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@ -282,52 +332,46 @@ void PrintJobRecovery::resume() {
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#endif
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// Reset E, raise Z, home XY...
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gcode.process_subcommands_now_P(PSTR("G92.9 E0"
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#if Z_HOME_DIR > 0
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#if Z_HOME_DIR > 0
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// If Z homing goes to max, just reset E and home all
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"\n"
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"G28R0"
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TERN_(MARLIN_DEV_MODE, "S")
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// If Z homing goes to max, just reset E and home all
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gcode.process_subcommands_now_P(PSTR(
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"G92.9 E0\n"
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"G28R0" TERN_(MARLIN_DEV_MODE, "S")
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));
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#else // "G92.9 E0 ..."
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#else // "G92.9 E0 ..."
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// Set Z to 0, raise Z by RECOVERY_ZRAISE, and Home (XY only for Cartesian)
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// with no raise. (Only do simulated homing in Marlin Dev Mode.)
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#if ENABLED(BACKUP_POWER_SUPPLY)
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"Z" STRINGIFY(POWER_LOSS_ZRAISE) // Z-axis was already raised at outage
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#else
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"Z0\n" // Set Z=0
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"G1Z" STRINGIFY(POWER_LOSS_ZRAISE) // Raise Z
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#endif
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"\n"
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// Set Z to 0, raise Z by info.zraise, and Home (XY only for Cartesian)
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// with no raise. (Only do simulated homing in Marlin Dev Mode.)
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"G28R0"
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#if ENABLED(MARLIN_DEV_MODE)
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"S"
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#elif !IS_KINEMATIC
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"XY"
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#endif
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#endif
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));
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sprintf_P(cmd, PSTR("G92.9 E0 "
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#if ENABLED(BACKUP_POWER_SUPPLY)
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"Z%s" // Z was already raised at outage
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#else
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"Z0\nG1Z%s" // Set Z=0 and Raise Z now
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#endif
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),
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dtostrf(info.zraise, 1, 3, str_1)
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);
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gcode.process_subcommands_now(cmd);
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gcode.process_subcommands_now_P(PSTR(
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"G28R0" // No raise during G28
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TERN_(MARLIN_DEV_MODE, "S") // Simulated Homing
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TERN_(IS_CARTESIAN, "XY") // Don't home Z on Cartesian
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));
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#endif
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// Pretend that all axes are homed
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axis_homed = axis_known_position = xyz_bits;
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char cmd[MAX_CMD_SIZE+16], str_1[16], str_2[16];
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// Select the previously active tool (with no_move)
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#if EXTRUDERS > 1
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sprintf_P(cmd, PSTR("T%i S"), info.active_extruder);
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gcode.process_subcommands_now(cmd);
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#endif
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// Recover volumetric extrusion state
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#if DISABLED(NO_VOLUMETRICS)
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#if EXTRUDERS > 1
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for (int8_t e = 0; e < EXTRUDERS; e++) {
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dtostrf(info.filament_size[e], 1, 3, str_1);
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sprintf_P(cmd, PSTR("M200 T%i D%s"), e, str_1);
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sprintf_P(cmd, PSTR("M200 T%i D%s"), e, dtostrf(info.filament_size[e], 1, 3, str_1));
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gcode.process_subcommands_now(cmd);
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}
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if (!info.volumetric_enabled) {
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@ -336,8 +380,7 @@ void PrintJobRecovery::resume() {
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}
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#else
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if (info.volumetric_enabled) {
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dtostrf(info.filament_size[0], 1, 3, str_1);
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sprintf_P(cmd, PSTR("M200 D%s"), str_1);
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sprintf_P(cmd, PSTR("M200 D%s"), dtostrf(info.filament_size[0], 1, 3, str_1));
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gcode.process_subcommands_now(cmd);
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}
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#endif
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@ -358,7 +401,7 @@ void PrintJobRecovery::resume() {
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const int16_t et = info.target_temperature[e];
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if (et) {
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#if HAS_MULTI_HOTEND
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sprintf_P(cmd, PSTR("T%i"), e);
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sprintf_P(cmd, PSTR("T%i S"), e);
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gcode.process_subcommands_now(cmd);
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#endif
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sprintf_P(cmd, PSTR("M109 S%i"), et);
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@ -367,6 +410,12 @@ void PrintJobRecovery::resume() {
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}
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#endif
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// Select the previously active tool (with no_move)
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#if EXTRUDERS > 1
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sprintf_P(cmd, PSTR("T%i S"), info.active_extruder);
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gcode.process_subcommands_now(cmd);
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#endif
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// Restore print cooling fan speeds
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FANS_LOOP(i) {
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uint8_t f = info.fan_speed[i];
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@ -400,18 +449,21 @@ void PrintJobRecovery::resume() {
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memcpy(&mixer.gradient, &info.gradient, sizeof(info.gradient));
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#endif
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// Extrude and retract to clean the nozzle
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#if POWER_LOSS_PURGE_LEN
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//sprintf_P(cmd, PSTR("G1 E%d F200"), POWER_LOSS_PURGE_LEN);
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//gcode.process_subcommands_now(cmd);
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gcode.process_subcommands_now_P(PSTR("G1 E" STRINGIFY(POWER_LOSS_PURGE_LEN) " F200"));
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// Un-retract if there was a retract at outage
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#if POWER_LOSS_RETRACT_LEN
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gcode.process_subcommands_now_P(PSTR("G1 E" STRINGIFY(POWER_LOSS_RETRACT_LEN) " F3000"));
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#endif
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#if POWER_LOSS_RETRACT_LEN
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sprintf_P(cmd, PSTR("G1 E%d F3000"), POWER_LOSS_PURGE_LEN - (POWER_LOSS_RETRACT_LEN));
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// Additional purge if configured
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#if POWER_LOSS_PURGE_LEN
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sprintf_P(cmd, PSTR("G1 E%d F200"), (POWER_LOSS_PURGE_LEN) + (POWER_LOSS_RETRACT_LEN));
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gcode.process_subcommands_now(cmd);
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#endif
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#if ENABLED(NOZZLE_CLEAN_FEATURE)
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gcode.process_subcommands_now_P(PSTR("G12"));
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#endif
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// Move back to the saved XY
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sprintf_P(cmd, PSTR("G1 X%s Y%s F3000"),
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dtostrf(info.current_position.x, 1, 3, str_1),
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@ -429,13 +481,6 @@ void PrintJobRecovery::resume() {
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#endif
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gcode.process_subcommands_now(cmd);
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// Un-retract
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#if POWER_LOSS_PURGE_LEN
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//sprintf_P(cmd, PSTR("G1 E%d F3000"), POWER_LOSS_PURGE_LEN);
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//gcode.process_subcommands_now(cmd);
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gcode.process_subcommands_now_P(PSTR("G1 E" STRINGIFY(POWER_LOSS_PURGE_LEN) " F3000"));
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#endif
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// Restore the feedrate
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sprintf_P(cmd, PSTR("G1 F%d"), info.feedrate);
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gcode.process_subcommands_now(cmd);
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@ -476,6 +521,8 @@ void PrintJobRecovery::resume() {
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}
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DEBUG_EOL();
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DEBUG_ECHOLNPAIR("zraise: ", info.zraise);
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#if HAS_HOME_OFFSET
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DEBUG_ECHOPGM("home_offset: ");
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LOOP_XYZ(i) {
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@ -26,6 +26,8 @@
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*/
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#include "../sd/cardreader.h"
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#include "../gcode/gcode.h"
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#include "../inc/MarlinConfig.h"
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#if ENABLED(MIXING_EXTRUDER)
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@ -45,6 +47,7 @@ typedef struct {
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// Machine state
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xyze_pos_t current_position;
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float zraise;
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#if HAS_HOME_OFFSET
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xyz_pos_t home_offset;
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@ -161,33 +164,34 @@ class PrintJobRecovery {
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static inline void cancel() { purge(); card.autostart_index = 0; }
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static void load();
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static void save(const bool force=ENABLED(SAVE_EACH_CMD_MODE));
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static void save(const bool force=ENABLED(SAVE_EACH_CMD_MODE), const float zraise=0);
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#if PIN_EXISTS(POWER_LOSS)
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static inline void outage() {
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if (enabled && READ(POWER_LOSS_PIN) == POWER_LOSS_STATE)
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_outage();
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}
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#endif
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#if PIN_EXISTS(POWER_LOSS)
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static inline void outage() {
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if (enabled && READ(POWER_LOSS_PIN) == POWER_LOSS_STATE)
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_outage();
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}
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#endif
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static inline bool valid() { return info.valid(); }
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static inline bool valid() { return info.valid(); }
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#if ENABLED(DEBUG_POWER_LOSS_RECOVERY)
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static void debug(PGM_P const prefix);
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#else
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static inline void debug(PGM_P const) {}
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#endif
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#if ENABLED(DEBUG_POWER_LOSS_RECOVERY)
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static void debug(PGM_P const prefix);
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#else
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static inline void debug(PGM_P const) {}
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#endif
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private:
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static void write();
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#if ENABLED(BACKUP_POWER_SUPPLY)
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static void raise_z();
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#endif
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#if ENABLED(BACKUP_POWER_SUPPLY)
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static void retract_and_lift(const float &zraise);
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#endif
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#if PIN_EXISTS(POWER_LOSS)
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static void _outage();
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#endif
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#if PIN_EXISTS(POWER_LOSS)
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friend class GcodeSuite;
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static void _outage();
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#endif
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};
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extern PrintJobRecovery recovery;
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@ -50,6 +50,9 @@ void GcodeSuite::M413() {
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if (parser.seen("RL")) recovery.load();
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if (parser.seen('W')) recovery.save(true);
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if (parser.seen('P')) recovery.purge();
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#if PIN_EXISTS(POWER_LOSS)
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if (parser.seen('O')) recovery._outage();
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#endif
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if (parser.seen('E')) serialprintPGM(recovery.exists() ? PSTR("PLR Exists\n") : PSTR("No PLR\n"));
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if (parser.seen('V')) serialprintPGM(recovery.valid() ? PSTR("Valid\n") : PSTR("Invalid\n"));
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#endif
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@ -363,7 +363,7 @@ namespace Language_en {
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PROGMEM Language_Str MSG_PRINTING_OBJECT = _UxGT("Printing Object");
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PROGMEM Language_Str MSG_CANCEL_OBJECT = _UxGT("Cancel Object");
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PROGMEM Language_Str MSG_CANCEL_OBJECT_N = _UxGT("Cancel Object =");
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PROGMEM Language_Str MSG_OUTAGE_RECOVERY = _UxGT("Outage Recovery");
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PROGMEM Language_Str MSG_OUTAGE_RECOVERY = _UxGT("Power Outage");
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PROGMEM Language_Str MSG_MEDIA_MENU = _UxGT("Print from Media");
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PROGMEM Language_Str MSG_NO_MEDIA = _UxGT("No Media");
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PROGMEM Language_Str MSG_DWELL = _UxGT("Sleep...");
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@ -2026,33 +2026,29 @@ void Temperature::disable_all_heaters() {
|
|||
|
||||
TERN_(AUTOTEMP, planner.autotemp_enabled = false);
|
||||
|
||||
#if HAS_HOTEND
|
||||
HOTEND_LOOP() setTargetHotend(0, e);
|
||||
#endif
|
||||
TERN_(HAS_HEATED_BED, setTargetBed(0));
|
||||
TERN_(HAS_HEATED_CHAMBER, setTargetChamber(0));
|
||||
|
||||
// Unpause and reset everything
|
||||
TERN_(PROBING_HEATERS_OFF, pause(false));
|
||||
|
||||
#define DISABLE_HEATER(N) { \
|
||||
setTargetHotend(0, N); \
|
||||
temp_hotend[N].soft_pwm_amount = 0; \
|
||||
WRITE_HEATER_##N(LOW); \
|
||||
}
|
||||
#if HAS_HOTEND
|
||||
HOTEND_LOOP() {
|
||||
setTargetHotend(0, e);
|
||||
temp_hotend[e].soft_pwm_amount = 0;
|
||||
}
|
||||
#endif
|
||||
|
||||
#if HAS_TEMP_HOTEND
|
||||
#define DISABLE_HEATER(N) WRITE_HEATER_##N(LOW)
|
||||
REPEAT(HOTENDS, DISABLE_HEATER);
|
||||
#endif
|
||||
|
||||
#if HAS_HEATED_BED
|
||||
temp_bed.target = 0;
|
||||
setTargetBed(0);
|
||||
temp_bed.soft_pwm_amount = 0;
|
||||
WRITE_HEATER_BED(LOW);
|
||||
#endif
|
||||
|
||||
#if HAS_HEATED_CHAMBER
|
||||
temp_chamber.target = 0;
|
||||
setTargetChamber(0);
|
||||
temp_chamber.soft_pwm_amount = 0;
|
||||
WRITE_HEATER_CHAMBER(LOW);
|
||||
#endif
|
||||
|
|
|
|||
|
|
@ -576,7 +576,7 @@ class Temperature {
|
|||
else if (temp_hotend[ee].target == 0)
|
||||
start_preheat_time(ee);
|
||||
#endif
|
||||
TERN_(AUTO_POWER_CONTROL, powerManager.power_on());
|
||||
TERN_(AUTO_POWER_CONTROL, if (celsius) powerManager.power_on());
|
||||
temp_hotend[ee].target = _MIN(celsius, temp_range[ee].maxtemp - HOTEND_OVERSHOOT);
|
||||
start_watching_hotend(ee);
|
||||
}
|
||||
|
|
@ -624,7 +624,7 @@ class Temperature {
|
|||
#endif
|
||||
|
||||
static void setTargetBed(const int16_t celsius) {
|
||||
TERN_(AUTO_POWER_CONTROL, powerManager.power_on());
|
||||
TERN_(AUTO_POWER_CONTROL, if (celsius) powerManager.power_on());
|
||||
temp_bed.target =
|
||||
#ifdef BED_MAX_TARGET
|
||||
_MIN(celsius, BED_MAX_TARGET)
|
||||
|
|
|
|||
|
|
@ -40,6 +40,7 @@ opt_enable REPRAP_DISCOUNT_SMART_CONTROLLER LCD_PROGRESS_BAR LCD_PROGRESS_BAR_TE
|
|||
PSU_CONTROL AUTO_POWER_CONTROL POWER_LOSS_RECOVERY POWER_LOSS_PIN POWER_LOSS_STATE \
|
||||
SLOW_PWM_HEATERS THERMAL_PROTECTION_CHAMBER LIN_ADVANCE EXTRA_LIN_ADVANCE_K \
|
||||
HOST_ACTION_COMMANDS HOST_PROMPT_SUPPORT PINS_DEBUGGING MAX7219_DEBUG M114_DETAIL
|
||||
opt_add DEBUG_POWER_LOSS_RECOVERY
|
||||
exec_test $1 $2 "RAMBO | EXTRUDERS 2 | CHAR LCD + SD | FIX Probe | ABL-Linear | Advanced Pause | PLR | LEDs ..."
|
||||
|
||||
#
|
||||
|
|
|
|||
Reference in a new issue